Empty business jet flying repositioning leg at sunset with no passengers aboard

Ferry Flights and Repositioning: The Hidden Cost of Charter

Approximately 40% of all Part 135 charter flight hours are flown empty. That statistic, drawn from FAA operational data, means nearly half the fuel burned by the charter fleet produces zero revenue. The economics of that empty flying are built into every charter quote you receive, whether as an explicit positioning fee or absorbed into a higher hourly rate.

In This Article

What Repositioning Actually Is How Operators Calculate Repositioning Fees How to Minimize Repositioning Costs Empty Legs: Repositioning That Benefits the Passenger The Industry Math: Why 40% Empty Flying Persists Frequently Asked Questions

What Repositioning Actually Is

Approximately 40% of all Part 135 charter flight hours in the United States are flown without passengers aboard. That figure, derived from FAA operational data, means nearly half the fuel burned by the charter fleet produces zero revenue. A one-way charter from Teterboro (TEB) to Palm Beach (PBI) generates an empty return leg. An operator based in Atlanta flying a TEB-PBI charter incurs 3.5 hours of empty flying (ATL-TEB and PBI-ATL) against 2.5 hours of revenue flying. The economics of those empty legs shape every quote you receive.

An operator based in Atlanta (PDK) receiving a charter request from TEB to PBI has three cost segments: ATL-TEB (empty, 2 hours), TEB-PBI (revenue, 2.5 hours), PBI-ATL (empty, 1.5 hours). The client pays for 2.5 revenue hours. The operator absorbs 3.5 empty hours or passes some portion through as a repositioning fee. At $3,500 per flight hour variable cost, those 3.5 empty hours represent $12,250 in fuel, crew, and maintenance that must be recovered somewhere.

This is why the same TEB-PBI charter can cost $14,000 from one operator and $22,000 from another. The difference is repositioning distance. An operator based at TEB (zero positioning) prices the flight at the revenue leg only. An operator based in Atlanta adds 3.5 hours of ferry time to the quote. Both operators are charging fairly. The cost difference is geography, not greed.

How Operators Calculate Repositioning Fees

Three approaches dominate the charter industry for handling repositioning costs. Each produces a different number on your quote, but the total cost to the operator is identical. The method determines how transparently you see the repositioning component.

Method 1: Full Pass-Through

The operator shows the revenue leg at the base hourly rate and adds a separate line item for positioning. Example: 'Flight time: 2.5 hours at $4,200/hr = $10,500. Positioning: 1.5 hours at $3,200/hr = $4,800. Total: $15,300.' This is the most transparent approach. The client can see exactly what the positioning costs and shop alternatives.

Method 2: Blended Rate

The operator calculates total cost (revenue + positioning) and divides by revenue hours to produce a single blended hourly rate. The same $15,300 trip appears as '2.5 hours at $6,120/hr = $15,300.' No positioning line item appears. The client sees a high hourly rate and may compare unfavorably to operators quoting lower rates with separate positioning fees. This approach obscures the positioning cost but simplifies the invoice.

Method 3: Partial Absorption

The operator absorbs some positioning cost to remain competitive, then charges the remainder. The $15,300 total becomes '$10,500 flight + $2,400 positioning = $12,900.' The operator eats $2,400 in margin. This is common when operators compete for a trip against a closer-based competitor. They discount the positioning to win the business, accepting thinner margins.

How to Minimize Repositioning Costs

  • Book round-trip: A round-trip charter eliminates one positioning leg entirely. The aircraft flies to you, takes you there and back, then returns to base. You pay for the outbound and return positioning but save the intermediate deadhead. Round-trip pricing is typically 10-20% less than two one-way bookings.
  • Choose operators based near your departure airport: A charter broker quoting four operators will show different positioning fees from each. The lowest total price almost always comes from the operator whose aircraft is already at or near your departure airport. Ask specifically where the aircraft is currently located.
  • Be flexible on departure airport: If you depart from VNY and the nearest available jet is at BUR (12 miles away), the positioning fee is minimal. If the nearest jet is at SNA (45 miles away), the fee increases. Willingness to drive 20 minutes to a closer airport can save $2,000-$5,000.
  • Consider empty legs: When an operator has a deadhead leg matching your route and timing, they sell it at 50-70% off. The positioning has already been incurred for another client. Your flight fills a seat (well, a cabin) that would otherwise fly empty.
  • Book with 7+ days lead time: Operators can coordinate scheduling to minimize positioning. A booking requested today for tomorrow morning forces the operator to position an aircraft from wherever it happens to be. A booking with a week's lead time allows the operator to schedule the aircraft's prior trip to end at or near your departure city.

The cheapest charter is always the one where the aircraft is already parked at your departure airport. Ask your broker: 'Which operators have aircraft currently based at or within 30 minutes of my departure point?'

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Empty Legs: Repositioning That Benefits the Passenger

Empty legs are the passenger-facing side of the repositioning problem. When an operator flies Client A from Palm Beach to Teterboro, the aircraft must return to Palm Beach for Client B's departure the next day. That PBI-TEB empty return leg can be sold to a price-sensitive traveler at 50-70% below the standard charter rate. A TEB-PBI flight that normally costs $15,000 might sell as an empty leg for $5,000-$7,000.

The trade-off is inflexibility. Empty legs have fixed departure times, fixed routes, and cancellation risk. If Client A's inbound flight delays or cancels, the empty leg disappears. Some operators guarantee empty leg bookings; others offer them on a 'subject to cancellation' basis. The deeper the discount, the less guarantee you typically receive.

Empty leg availability concentrates on high-traffic routes: TEB-PBI, VNY-LAS, OAK-VNY, ADS-TEB. Routes with heavy one-directional traffic (snowbirds flying south in November, ski traffic flying west in December) produce the most empty legs in the opposite direction. Savvy travelers monitor empty leg boards from operators like NetJets, XO, Magellan Jets, and VistaJet to find matches.

The Industry Math: Why 40% Empty Flying Persists

The 40% empty rate is structural, not a market failure. One-way demand dominates charter booking. A CEO flying New York to Chicago for a meeting does not need the aircraft in Chicago for three days while they work. The aircraft returns empty to serve the next client in New York. A round-trip booking solves this for one trip, but the industry processes thousands of one-way trips daily.

Technology platforms (XO, VistaJet, FlyExclusive) attempt to reduce empty flying through fleet sharing, dynamic routing, and empty leg marketplaces. These platforms aggregate demand across thousands of bookings and use algorithms to sequence trips that minimize deadhead legs. The result: fleet-managed operators achieve 30-35% empty rates versus 45-50% for single-aircraft operators. The improvement is meaningful but limited by the fundamental physics of one-way demand.

Every percentage point reduction in empty flying translates to fuel savings, reduced emissions, and lower costs that can be passed to passengers. An industry-wide reduction from 40% to 30% empty would save approximately 200 million gallons of jet fuel per year across the U.S. charter fleet. The economic incentive aligns with the environmental one. The constraint is matching supply with demand in real time across thousands of airports.

Brian Galvan

Written By

Brian Galvan

Founder, The Jet Finder ยท Private Aviation Operations & Technology

Former Director of Technology at FlyUSA (Inc. 5000 fastest-growing private jet company). Decade of hands-on experience across Part 135 operations, charter sales, fleet management, and aviation data systems.

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Common Questions

Frequently Asked Questions


6 questions about ferry flights, repositioning costs, and deadhead legs in private jet charters

A ferry flight is any flight segment operated without passengers or cargo, typically to reposition an aircraft for its next charter assignment or to return it to its home base. The industry also calls these 'deadhead legs' or 'positioning flights.' Ferry flights account for approximately 40% of all Part 135 charter flight hours in the United States. The fuel, crew, and maintenance costs of ferry flights are real operating expenses that operators must recover through charter pricing.

The primary reason is aircraft proximity. An operator with a jet already parked at your departure airport quotes only the revenue leg (e.g., 2.5 hours TEB to PBI at $4,200/hr = $10,500). An operator whose nearest jet is in Atlanta adds 3.5 hours of ferry time at $3,200/hr = $11,200 in positioning costs to the same base trip, producing a total quote of $21,700. Both operators are charging fairly for their actual costs. The $11,200 difference is geography. Requesting quotes from 3-4 operators exposes which one has the nearest aircraft.

The most effective strategy is booking with an operator whose aircraft is already at or near your departure airport. Ask your broker which operators have local-based aircraft. Other approaches: book round-trip (eliminates one positioning leg), allow 7+ days lead time (operators can schedule the prior trip to end near your departure), or consider a nearby departure airport where an available jet may be parked. Empty legs eliminate positioning fees entirely since the aircraft is already committed to the route.

Approximately 40% of all Part 135 charter flight hours in the U.S. are flown without passengers. Fleet-managed operators (NetJets, XO, VistaJet) achieve slightly better rates of 30-35% through dynamic scheduling and fleet sharing. Single-aircraft operators may run 45-50% empty. This empty flying is a structural feature of one-way charter demand, not a market inefficiency. Technology platforms are gradually reducing the percentage but cannot eliminate it.

Empty legs carry cancellation risk. Because they depend on the primary charter that creates them, any change to the primary flight (delay, cancellation, route change) can eliminate the empty leg. Some operators guarantee empty leg bookings and will substitute a different aircraft if the original cancels. Others sell empty legs on a 'subject to cancellation' basis with a full refund if cancelled. The deeper the discount, the less guarantee typically applies. Ask about the cancellation policy before booking.

The primary reason is repositioning distance. An operator with an aircraft already at your departure airport quotes only the revenue leg. An operator whose nearest aircraft is 500 nm away must add 1-2 hours of ferry time to the price. Secondary factors include aircraft type, aircraft age, operator overhead structure, and whether the quote includes a return positioning leg. Getting quotes from 3-4 operators exposes the range and usually reveals which one has the closest aircraft.

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